Difficult shape processing

Utilizing 9 simultaneous 5-axis machining machines! Machining of undercut areas where standard tools cannot reach.

Sekidai Industrial Co., Ltd. specializes in "complex shape processing." We have the know-how to process 3D shapes using indexing, which we developed before the widespread adoption of CAD/CAM, and we have numerous achievements in manufacturing complex-shaped racing components. By allowing the processor to create the program, we unleash originality and creativity. Please feel free to contact us when you need our services. 【Advantages of Complex Shape Processing】 ■ Know-how in processing 3D shapes using indexing developed before the widespread adoption of CAD/CAM ■ Numerous achievements in manufacturing complex-shaped racing components ■ Unleashing originality and creativity by allowing the processor to create the program *For more details, please refer to the PDF document or feel free to contact us.

Company：セキダイ工業
Price：Other

Processing Contract

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[Case Study] Energy-related Equipment Manufacturer Company D

A product that satisfies you through proactive design proposals! Introduction of examples of difficult-to-cut materials processed into complex shapes and thin-walled designs.

Company D, a manufacturer of energy-related equipment, requested assistance with the processing of difficult-to-machine materials (SUS304) that require deep grooves measuring approximately 2mm in width, 50mm in depth, and 1000mm in length. They expressed a desire to maintain thin walls and strength while also keeping costs down. In response, we proposed test cuts with groove widths of 2mm and 3mm. We confirmed that there were no issues with the strength of the remaining groove thickness even at a width of 3mm, and this option was adopted. We were able to reduce costs to two-thirds. [Case Study] ■ Product Name: Energy-related Product (Turbine) ■ Material/Size: SUS304, 600×850×60 ■ Estimated Delivery Time: 2 months ■ Tolerance Level: ±0.05 ■ Lot Size: Spot *For more details, please refer to the PDF document or feel free to contact us.

Company：今橋製作所
Price：Other

Processing Contract

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Tensile strength 895 MPa! High-strength titanium alloy material, difficult shape processing.

Titanium alloys are expected in a wide range of industries, including EV motor components and drones. We stock various specifications of high-strength titanium. We also accept machining of complex shapes.

Titanium alloy Ti6AL-4V has excellent properties, with a tensile strength over 1.7 times and yield strength over 3.8 times that of pure titanium (TP270, TP340), boasting a tensile strength of 895 MPa and high strength! We offer a lineup from aircraft grade (AMS standards) to manufacturer-specific standards. We have a direct procurement network with overseas manufacturers (North America, Europe, Russia, etc.). ASTM Gr.5/AMS4911/AMS4928/ASTM F136/S-TIX (unique alloy from Nippon Steel). It is attracting attention in various industries such as semiconductor manufacturing equipment, EV and motor parts, batteries, drones, and military defense-related applications. Please feel free to consult us for small lots for prototypes and research, as well as mass production. Although titanium and titanium alloy Ti6-4 are known as difficult-to-machine materials, our Suzuka factory is equipped to handle machining (NC lathe, machining). ■ Disk processing - Outer diameter: φ5 to 350 mm - Plate thickness: t3 to 50 mm - Flatness: 0.02 or better ■ Complex shape processing - Outer diameter: φ10 to 300 mm (tolerance 0.1 mm or better) - Plate thickness: t0.5 mm or more (tolerance 0.05 mm) - Length: L10 mm or more ■ For those struggling with insufficient strength or considering weight reduction.

Company：オーファ
Price：Less than 10,000 yen

Non-ferrous metals
alloy
Steel

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Difficult shape processing - List of Manufacturers, Suppliers, Companies and Products